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helical worm gear motor - cardan coupling
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Helical-worm gearmotors
Due to their design and from being coupled with a helical gear stage, the helical-worm gearmotors S..DR.. have especially high efficiency. Also, they are extremely low-noise and therefore avoid high sound emission levels.
Low-noise continuous operation: equipment unit combination optimized with respect to efficiency
Do you expect a drive answer to impress you with its high level of overall performance and efficiency? If so, we’d recommend our high-quality helical-worm gearmotors EP for you. These can be implemented individually in the modular program. In this manner, they offer you a massive range of sizes, gear ratios and engine sizes.
However, their greatest strength is usually their running smoothness and their incredibly low noise development. A very important factor is for certain – With the helical-worm gearmotors EP you are choosing a powerful drive solution which you will hardly even hear.
The overall concept also offers you a lot more practical product characteristics and benefits. Included in these are the significantly higher performance of the helical-worm combinations as opposed to single helical-worm gear systems. This is one way you save extra energy in the operation of your systems and are in a position to noticeably reduce ongoing operating costs.
You will have the low-noise helical-worm gearmotors EP. – to fit your individual requirements – with a wide range of AC motors. Furthermore, you can freely configure all of the relevant properties. In this way, you can effectively utilize all the benefits offered by this combination of low-noise helical-worm gear unit and performance-optimized motor. Even greater variance may be accomplished because of the optional flange or foot-mounted design and by selecting between solid and hollow shaft.
Save money and time
By opting for one of our gearmotors, you already are saving time and money with this selection and task planning. The reason being our modular system enables a multitude of combination options for gear units and motors. You can for that reason reduce operating costs, count on a long service life and reap the benefits of simplified maintenance that is feature of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than solitary helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm equipment unit with our AC motors:
Characteristics
Quiet and dependable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm steering wheel provide exceptional durability and lengthy service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft install or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear products are helical/helical-worm combinations, so they are better than normal helical-worm gear units. Due to their outstanding effectiveness, these drives can be used in every industrial sector and tailored to individual torque and speed requirements. The decrease ratios afforded by the helical-worm equipment stage and the reduced noise levels during operation make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique combination of optimized worm wheel materials with special lubricants, optimized form, this powerful engine achieves high levels of efficiency and torque. The casing machined on all sides enables diverse mounting options. Double chamber shaft seals are utilized as standard.
The reduced contour design makes it suitable for implementing applications e.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:result shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/mounting:uniblock, flange, torque arm, foot
Class 12 Helical and hardened and ground worm gears: Provides higher efficiencies and greater torque capacity in smaller sized sizes.
Multiple Input Options: Integral gear motors, in . or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Options: Hollow bores and shrink disks for shaft installation, inch and metric result shafts, mounting pilots and flanges offer an array of design solutions.
UNIBLOCK Housing: For optimum rigidity universal installation on five sides or with a torque arm.
Sealed for Washdown: Maintains contaminants and water away.
Worldwide Electric motor: Multiple leads and windings for globally multi volt/Hz requirements in addition modular design to accept brakes, encoders or forced cooling.
EP equipment motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical correct angle worm geared motors established new criteria for reliability, efficiency and economic climate with unparalleled features which includes hollow shafts in the tiniest sizes. An inverter friendly style offers easy integration at this point and a truly future proof answer. The EP gear engine offers total flexibility in mounting options includes shaft, base, face, and flange solutions. The engine terminal box could be mounted in substitute positions rotated in 90º steps around the engine frame providing for unparalleled integration options.
EP gear motors comply with UNITED STATES and International specifications, including NEMA, IEC, CSA, and CE, the EP series permits worldwide acceptance, a genuine total remedy for our global clients.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series is certainly dust tight and hose evidence,and can be used outdoors or in wet and dusty conditions without the use of additional enclosures. Full rated output is offered by the output shaft of the machine.
Product Features
Power rating up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Connection Regular with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With included inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Because of the unique combination of optimized worm wheel materials with special lubricants and optimized form, this powerful geared electric motor achieves high degrees of efficiency and torque. The low contour design helps it be ideal for implementing applications e.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, heavy duty helical gear drives with extended life performance features and simplified maintenance. The usage of condition of the artwork helical and worm equipment combinations affords optimum efficiency fulfilling a multitude of ratio requirements. The 800 BR can be functionally interchangeable with most major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All products shipped pre-lubed for your unique installation position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and immediate input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white-colored (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting output shafts
Dual and triple reduction ratios
Flanged or foot mounted
All products adaptable to floor, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
helical worm gear motor Stober MGS S helical worm geared motor
Efficient small right-angle geared engine. A favorably priced choice for the standard tasks anticipated of a right-angle drive.
5 equipment sizes (S0 to S4).
Engine power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear unit and AC engine are directly flange mounted, the pinion is on the engine shaft. This integrated compact design is an essential aspect for the high accuracy and the incredible stiffness of EP geared motors.
For vector-controlled inverter procedure utilization of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The amount of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are made from case hardened alloy steel and the flanks are precision ground. The worm tires are made from particular wear-resistant bronze. Helical worm gears include a helical gear. Worm gears with shrink disc, torque limiter, and also adjustable backlash styles are also component of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Performance gearboxes in universal design. The housings are made from high quality cast iron. The rugget wall space and internal ribbing ensure incredibly torsional stiff and noise dampening housings. The external ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with tough walls and internal ribbing
Severe torsional resistance and low noise
Case hardened worm shafts and worms with precision surface flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes built with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available since solid shaft or hollow shaft
Shrink disc, torque limiter,as well as adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG