Product Description
SWP C Type Cardan Shaft(JB/T3241-1991)
Cardan shaft is widely used in rolling mill, punch, straightener, crusher, ship drive, paper making equipment, common machinery, water pump equipment, test bench, and other mechanical applications.
Advantage:
1. Low life-cycle costs and long service life;
2. Increase productivity;
3. Professional and innovative solutions;
4. Reduce carbon dioxide emissions, and environmental protection;
5. High torque capacity even at large deflection angles;
6. Easy to move and run smoothly;
·Mark example:
Tactical diameter D=390mm,Installation length L=1510mm,B type cardan shaft;
SWP390B×1510 Coupling JB/T3241-91
·SWP C Type Cardan Shaft Basic Parameter And Main Dimension(JB/T3241-1991)
| Type | Tactical diameter D mm |
Nominal torque Tn kN·m |
Fatique torque Tf kN·m |
Axis angle β (°) |
Size(mm) | Rotary inertia kg·m2 |
Mass kg |
||||||||
| L | D1 js11 |
D2 H7 |
E | E1 | B×h | h1 | L1 | n-d | |||||||
| SWP160C | 160 | 16 | 8 | ≤10 | 340 | 140 | 95 | 15 | 4 | 20×12 | 6 | 85 | 6-13 | 0.11 | 31 |
| SWP180C | 180 | 20 | 10 | ≤10 | 380 | 155 | 105 | 15 | 4 | 24×14 | 7 | 95 | 6-15 | 0.17 | 42 |
| SWP200C | 200 | 31.5 | 16 | ≤10 | 440 | 175 | 125 | 17 | 5 | 28×16 | 8 | 110 | 8-15 | 0.29 | 59 |
| SWP225C | 225 | 40 | 20 | ≤10 | 520 | 196 | 135 | 20 | 5 | 32×18 | 9 | 130 | 8-17 | 0.51 | 80 |
| SWP250C | 250 | 63 | 31.5 | ≤10 | 540 | 218 | 150 | 25 | 5 | 40×25 | 12.5 | 135 | 8-19 | 0.93 | 119 |
| SWP285C | 285 | 90 | 45 | ≤10 | 600 | 245 | 170 | 27 | 7 | 40×30 | 15 | 150 | 8-21 | 1.88 | 179 |
| SWP315C | 315 | 140 | 63 | ≤10 | 680 | 280 | 185 | 32 | 7 | 40×30 | 15 | 170 | 10-23 | 2.88 | 232 |
| SWP350C | 350 | 180 | 90 | ≤10 | 740 | 310 | 210 | 35 | 8 | 50×32 | 16 | 185 | 10-23 | 4.59 | 300 |
| SWP390C | 390 | 250 | 112 | ≤10 | 820 | 345 | 235 | 40 | 8 | 70×36 | 18 | 205 | 10-25 | 8.64 | 432 |
| SWP435C | 435 | 355 | 160 | ≤10 | 940 | 385 | 255 | 42 | 10 | 80×40 | 20 | 235 | 16-28 | 17.41 | 688 |
| SWP480C | 480 | 450 | 224 | ≤10 | 1060 | 425 | 275 | 47 | 12 | 90×45 | 22.5 | 265 | 16-31 | 28.25 | 904 |
| SWP550C | 550 | 710 | 315 | ≤10 | 1160 | 492 | 320 | 50 | 12 | 100×45 | 22.5 | 290 | 16-31 | 49.25 | 1309 |
| SWP600C | 600 | 1000 | 500 | ≤10 | 1440 | 544 | 380 | 55 | 15 | 90×55 | 27.5 | 360 | 22-34 | 87.17 | 1377 |
| SWP640C | 640 | 1250 | 630 | ≤10 | 1540 | 575 | 385 | 60 | 15 | 100×60 | 30 | 385 | 18-38 | 152.76 | 2635 |
·Product Show
♦Cardan Shaft Types
We can supply you SWP,SWC,WSD,WS universal coupling as following:
Welded shaft type with length compensation / expansion joint
Short type with length compensation / expansion joint
Short type without length compensation / expansion joint
Long type without length compensation / expansion joint
Double flange with length compensation / expansion joint
Long type with big length compensation / big expansion joint
Super Short type with length compensation / expansion joint
♦Other Products List
| Transmission Machinery Parts Name |
Model |
| Universal Coupling | WS,WSD,WSP |
| Cardan Shaft | SWC,SWP,SWZ |
| Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
| Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
| High Flexible Coupling | LM |
| Chain Coupling | GL |
| Jaw Coupling | LT |
| Grid Coupling | JS |
Packaging & Shipping
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.
Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.
Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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Signs of Wear or Damage in a Cardan Coupling and Detection Methods
Over time, cardan couplings can experience wear or damage that may impact their performance. Some common signs of wear or damage include:
- Vibration: Excessive vibration during operation can indicate misalignment or worn components in the cardan coupling.
- Noise: Unusual noises such as clunking, knocking, or rattling can indicate worn bearings or other components.
- Increased Play: If there is noticeable play or backlash in the coupling, it may suggest worn or loose components.
- Reduced Performance: A decrease in torque transmission or power transfer efficiency can indicate wear in the coupling.
- Leakage: In the case of lubricated cardan couplings, leakage of lubricant may occur due to worn seals or damaged components.
To detect these signs of wear or damage, various methods can be employed:
- Visual Inspection: Regularly inspect the coupling for any visible signs of wear, corrosion, or damage.
- Vibration Analysis: Use vibration analysis tools to monitor vibration levels and detect any irregularities.
- Noise Analysis: Listen for unusual noises during operation, which may indicate worn or misaligned components.
- Torque Measurement: Monitor the torque transmitted through the coupling and compare it with expected values.
- Play Measurement: Check for any play or backlash in the coupling by manually moving the shafts.
- Lubricant Analysis: Analyze the condition of the lubricant for any contamination or signs of wear.
Regular maintenance and inspections are crucial for detecting and addressing wear or damage in cardan couplings before they lead to more severe issues or failures.
Comparison of Cardan Couplings with Other Flexible Couplings
Cardan couplings, universal joints, and gear couplings are all types of flexible couplings used to transmit torque while accommodating misalignment. Here’s how a cardan coupling compares to other flexible coupling types:
1. Cardan Couplings:
– Also known as shaft couplings or u-joints.
– Typically consist of two yokes connected by a cross-shaped component called a spider.
– Accommodate angular misalignment.
– Limited to relatively lower speeds and torques.
– Provide moderate torsional flexibility.
2. Universal Joints:
– Consist of two yokes connected by cross-shaped pins and bearings.
– Accommodate angular misalignment similar to cardan couplings.
– Can transmit higher torques than cardan couplings.
– Limited in their ability to handle axial and parallel misalignment.
– Used in various applications, including automotive and industrial equipment.
3. Gear Couplings:
– Feature toothed gears that mesh to transmit torque.
– Accommodate angular, axial, and parallel misalignment.
– Suitable for high-speed and high-torque applications.
– Provide high torsional rigidity and accurate torque transmission.
– Require proper lubrication and maintenance.
When comparing these coupling types:
– Cardan couplings are simple and cost-effective solutions for moderate torque and speed applications with angular misalignment.
– Universal joints are versatile but may have limitations in handling higher torques and other misalignment types.
– Gear couplings offer superior torque and misalignment handling but are more complex and may require more maintenance.
The choice of coupling type depends on the specific application’s torque, speed, misalignment, and precision requirements.
Accommodation of Angular Misalignment in Shaft with Cardan Coupling
A cardan coupling, also known as a universal joint or u-joint, is designed to accommodate angular misalignment between two shafts while maintaining a constant velocity transfer. Here’s how it works:
The cardan coupling consists of two yokes or fork-like components, each attached to the end of a shaft. These yokes are connected by a cross-shaped central component called the cross or spider. The spider has bearings at its four ends that fit into grooves in the yokes.
When the connected shafts are misaligned at an angle, the spider allows the yokes to pivot around their respective shafts. This pivoting action of the yokes and the spider enables the coupling to transmit torque between the shafts even when they are not perfectly aligned. The spider’s bearings allow smooth rotation and transfer of power.
The design of the cardan coupling ensures that even during angular misalignment, the rotational speed remains consistent between the input and output shafts. However, it’s important to note that while cardan couplings can accommodate angular misalignment, they introduce a small amount of radial and axial movement, which can lead to fluctuating torque and vibration.
Cardan couplings are commonly used in applications where there is a need to transmit torque between shafts that are not in line, such as in drivetrains, vehicle suspensions, and industrial machinery.
editor by CX 2024-04-02