Product Description
High performance cardan type SWC-WF integral plug cross shaft cardan coupling
Description:
The SWC-WF non flexible flange type universal joint is a Universal joint with 2 bent joints. This enables it to work at an angle of up to 90 degrees. It is a non flexible flange type, which means there is no flexible coupling between 2 bent joints. This makes it harder and more suitable for applications with significant vibrations or impacts.
The SWC-WF non flexible flange type universal joint is the most commonly used universal joint, and its structural feature is that it cannot reliably transmit torque and motion at the same axis or axis angle or 2 large equiangular continuous rotational speeds with large axial motion. It can be widely used for torque transmission in heavy machinery industries such as metallurgy, lifting, transportation, mining, petroleum, shipbuilding, coal, rubber, papermaking machinery, etc. Overall, the SWC-WF non flexible flange universal coupling is a high-quality and reliable product that is very suitable for various applications. It is more expensive than other types of universal joints, but it provides many advantages, such as being able to work at angles below 90 degrees and being durable.
Advantages:
1. Flexibility: SWC-WF does not come with a flexible flange type universal coupling and can transmit power between 2 shafts with angles up to 90 degrees. This makes it very suitable for applications with high misalignment, such as in mobile machinery or agricultural equipment.
2. Durability: The SWC-WF non flexible flange universal coupling is made of high-quality materials and designed to withstand harsh environments. It is also equipped with a set of bearings to help reduce friction and vibration, thereby extending the service life of the coupling.
3. Easy to maintain: The SWC-WF non flexible flange universal coupling is easy to install and maintain. The bearings are easy to access and can be replaced if necessary.
4. Double joint design: The double joint design allows SWC-WF to transmit power between 2 shafts with angles up to 90 degrees without a flexible flange type universal coupling. This makes it very suitable for applications with high misalignment.
5. Cost effectiveness: The SWC-WF non flexible flange universal coupling is a cost-effective solution suitable for applications that require high flexibility and durability.
Overall, the SWC-WF non flexible flange type universal joint is a universal and reliable coupling that has many advantages compared to other types of universal joints. For applications that require high flexibility, durability, and ease of maintenance, it is a good choice.
Product parameters:
Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
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Maintenance Practices for Ensuring Cardan Coupling Reliability
To ensure the reliability of cardan couplings, the following maintenance practices are crucial:
- Lubrication: Regularly inspect and maintain the lubrication system. Ensure proper lubricant levels and use lubricants recommended by the manufacturer.
- Alignment: Maintain proper alignment between the input and output shafts. Misalignment can lead to premature wear and reduced efficiency.
- Regular Inspections: Perform visual inspections to detect signs of wear, damage, or corrosion. Regular inspections can help identify issues before they become major problems.
- Monitoring: Use sensors and monitoring systems to track the performance of the cardan coupling. Monitor temperature, vibration, and other parameters for anomalies.
- Torque Analysis: Analyze the torque requirements of the machinery system to ensure that the cardan coupling can handle the load without exceeding its limits.
- Periodic Maintenance: Follow the manufacturer’s recommended maintenance schedule. This may include replacing worn components, lubricant changes, and alignment adjustments.
- Record Keeping: Maintain detailed maintenance records, including inspection dates, lubrication schedules, and any repairs performed.
- Training: Ensure that maintenance personnel are trained to properly inspect, maintain, and troubleshoot cardan couplings.
By implementing these maintenance practices, operators can extend the lifespan of cardan couplings, prevent unexpected failures, and optimize the performance of machinery systems.
Comparison of Cardan Couplings with Other Flexible Couplings
Cardan couplings, universal joints, and gear couplings are all types of flexible couplings used to transmit torque while accommodating misalignment. Here’s how a cardan coupling compares to other flexible coupling types:
1. Cardan Couplings:
– Also known as shaft couplings or u-joints.
– Typically consist of two yokes connected by a cross-shaped component called a spider.
– Accommodate angular misalignment.
– Limited to relatively lower speeds and torques.
– Provide moderate torsional flexibility.
2. Universal Joints:
– Consist of two yokes connected by cross-shaped pins and bearings.
– Accommodate angular misalignment similar to cardan couplings.
– Can transmit higher torques than cardan couplings.
– Limited in their ability to handle axial and parallel misalignment.
– Used in various applications, including automotive and industrial equipment.
3. Gear Couplings:
– Feature toothed gears that mesh to transmit torque.
– Accommodate angular, axial, and parallel misalignment.
– Suitable for high-speed and high-torque applications.
– Provide high torsional rigidity and accurate torque transmission.
– Require proper lubrication and maintenance.
When comparing these coupling types:
– Cardan couplings are simple and cost-effective solutions for moderate torque and speed applications with angular misalignment.
– Universal joints are versatile but may have limitations in handling higher torques and other misalignment types.
– Gear couplings offer superior torque and misalignment handling but are more complex and may require more maintenance.
The choice of coupling type depends on the specific application’s torque, speed, misalignment, and precision requirements.
How do you properly install and maintain a cardan coupling in machinery?
Proper installation and maintenance of a cardan coupling are crucial to ensure its reliable performance and longevity:
- Installation:
- Align the shafts properly before connecting the coupling to minimize initial misalignment.
- Ensure that the universal joints are in phase, meaning their yokes are in the same orientation to prevent uneven torque transmission.
- Follow the manufacturer’s instructions for torque specifications while tightening bolts and fasteners to prevent overloading or loosening during operation.
- Make sure the coupling is properly centered and balanced to avoid vibrations.
- Check for any obstructions or interference that might affect the movement of the coupling.
- Maintenance:
- Regularly inspect the coupling for signs of wear, such as cracks, corrosion, or damaged components.
- Monitor the alignment of the shafts to detect any misalignment that might occur over time.
- Lubricate the universal joints and bearings as recommended by the manufacturer to reduce friction and wear.
- Replace worn or damaged components promptly to prevent further deterioration and potential coupling failure.
- Perform vibration analysis and balancing to ensure the coupling operates smoothly and doesn’t contribute to excessive vibrations in the machinery.
- Regularly check for any signs of overheating, which might indicate inadequate lubrication or other issues.
- Keep the coupling area clean from debris, dirt, and contaminants that could affect its performance.
By following proper installation procedures and conducting regular maintenance checks, you can maximize the efficiency and reliability of a cardan coupling in machinery.
editor by CX 2024-05-06