Product Description
Factory custom cardan shafts high precision WSP small cross shaft universal coupling
Description:
Cardan shaft is widely used in rolling mill, punch, straightener, crusher, ship drive, paper making equipment, common machinery, water pump equipment, test bench, and other mechanical applications.
Features:
1. It is suitable for transmission coupling space on the same plane of 2 axis angle beta β≤45°, the nominal torque transmission 11.2-1120N.
2. The WSD type is a single cross universal coupling, and the WS type is a double cross universal coupling, the WSS type is a telescopic universal coupling.
3. Each section is between the largest axis angle of 45º.
4. The finished hole H7, according to the requirements of keyseating, has 6 square holes and a square hole.
5. The angle between the 2 axes is allowed in a limited range as the work requirements change.
Parameters:
Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
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Impact of Size and Design on Cardan Coupling Performance and Durability
The size and design of a cardan coupling play a crucial role in determining its performance and durability across various applications:
- Load Capacity: Larger and more robust cardan couplings are generally designed to handle higher torque and load capacities, making them suitable for heavy-duty applications.
- Flexibility: The design of the coupling’s universal joint and its flexibility affect how well it can accommodate angular misalignment while maintaining smooth power transmission.
- Alignment Tolerance: Well-designed cardan couplings have better alignment tolerances, allowing them to operate efficiently even in conditions with slight misalignment.
- Materials: The choice of materials impacts the coupling’s strength, corrosion resistance, and overall durability, especially in harsh environments.
- Bearing Arrangement: The bearing arrangement within the coupling affects its ability to withstand both axial and radial forces, which is crucial for stability.
- Sealing: Effective sealing mechanisms prevent contaminants from entering the coupling, ensuring smooth operation and preventing premature wear.
- Dynamic Balance: Proper dynamic balance reduces vibrations and stress on connected components, contributing to extended coupling life.
- Lubrication: The design should allow for adequate lubrication, which is essential for reducing friction and wear.
- Installation and Maintenance: A well-designed coupling should be easy to install and maintain, with accessible lubrication points and inspection areas.
Ultimately, the size and design of a cardan coupling should be carefully matched to the specific requirements of the application to ensure optimal performance, reliability, and longevity.
Comparison of Cardan Couplings with Other Flexible Couplings
Cardan couplings, universal joints, and gear couplings are all types of flexible couplings used to transmit torque while accommodating misalignment. Here’s how a cardan coupling compares to other flexible coupling types:
1. Cardan Couplings:
– Also known as shaft couplings or u-joints.
– Typically consist of two yokes connected by a cross-shaped component called a spider.
– Accommodate angular misalignment.
– Limited to relatively lower speeds and torques.
– Provide moderate torsional flexibility.
2. Universal Joints:
– Consist of two yokes connected by cross-shaped pins and bearings.
– Accommodate angular misalignment similar to cardan couplings.
– Can transmit higher torques than cardan couplings.
– Limited in their ability to handle axial and parallel misalignment.
– Used in various applications, including automotive and industrial equipment.
3. Gear Couplings:
– Feature toothed gears that mesh to transmit torque.
– Accommodate angular, axial, and parallel misalignment.
– Suitable for high-speed and high-torque applications.
– Provide high torsional rigidity and accurate torque transmission.
– Require proper lubrication and maintenance.
When comparing these coupling types:
– Cardan couplings are simple and cost-effective solutions for moderate torque and speed applications with angular misalignment.
– Universal joints are versatile but may have limitations in handling higher torques and other misalignment types.
– Gear couplings offer superior torque and misalignment handling but are more complex and may require more maintenance.
The choice of coupling type depends on the specific application’s torque, speed, misalignment, and precision requirements.
Factors to Consider When Selecting a Cardan Coupling for Specific Applications
Choosing the right cardan coupling for a specific application requires careful consideration of various factors:
- Torque and Power Transmission: Determine the required torque and power capacity of the coupling to ensure it can handle the intended load without exceeding its limits.
- Angular Misalignment: Assess the level of angular misalignment that might occur between the connected shafts and choose a coupling that can accommodate it without causing excessive wear or vibration.
- Operating Speed: Consider the rotational speed of the shafts to ensure that the coupling’s design can handle the desired speed without causing issues like resonance or fatigue.
- Environmental Conditions: Evaluate the operating environment, including factors like temperature, humidity, and exposure to contaminants, to select a coupling made from materials that can withstand these conditions.
- Shaft Sizes and Types: Measure the diameter and type of shafts that need to be connected and choose a coupling with compatible dimensions and attachment methods.
- Space Constraints: Consider the available space for the coupling within the machinery and select a compact design that fits without causing interference.
- Maintenance Requirements: Evaluate the maintenance practices and frequency that will be feasible for your application and choose a coupling that aligns with those requirements.
- Cost and Budget: Factor in the cost of the coupling and its potential impact on your budget while ensuring that the chosen coupling meets your performance needs.
- Shock and Vibration: Determine if the application involves high levels of shock or vibration and select a coupling that can absorb or mitigate these forces to prevent premature failure.
- Life Cycle and Reliability: Consider the expected lifespan of the machinery and choose a coupling that offers the desired level of durability and reliability.
By carefully considering these factors, you can select the most suitable cardan coupling for your specific application, ensuring optimal performance and longevity.
editor by CX 2024-05-09