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Stainless steel worm reducers - cardan coupling
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EP 700 Series STAINLESS Worm Gear Rate Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Swiftness Reducer is a foundation in food and beverage applications for many years. As a leader in worm gear technology, Ever-Power Equipment continues to boost product functionality by developing innovative designs to meet more stringent needs and anticipated tightening of federal rules in the meals and beverage industry.
Blending trusted 700 Series worm gearing with a forward thinking new exterior style, the stainless steel 700 series has been optimized to withstand the harshest washdown circumstances. The units feature reliable 700 Series worm gearing, a 316 stainless rounded housing with smooth uninterrupted surfaces designed to prevent particle accumulation and pooling liquids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs more than a painted one, but purchasing a more corrosion resistant gearbox saves money and makes the most sense in the long run. Unmatched product overall performance in extremely caustic washdown applications combined with first class customer support makes Ever-Power Gear your 1st Stainless steel worm reducers choice for quickness reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless output shafts
Rounded housing eliminates virtually all toned surfaces and prevents international matter accumulation or standing up fluid
Elimination of most exposed hardware promotes even surfaces to optimize clean down effectiveness
Lubed forever with H1 rated food grade lubricant Klubersynth UH1 6-460
Flange style incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-ring to minimize ingress of particles or fluids
Polished matte finish maintains clean appearance throughout operation
Optional high pressure washdown seal available
Available in hollow and solid output shaft
Stainless Steel, Heavy-duty Correct angle (SSHdR) series worm gearboxes are created with 304 stainless steel. All reducer surfaces are polished and curved to avoid organism growth on surfaces. SSHdR series Hollow Result Bore reducers are available in speed ratios ranging from 5:1 to 60:1 with imperial center distances ranging from 1.75 to 3.25 inches. Also, our stainless steel gearboxes come pre-packed with EP meals grade lubricant.
“EP” series Flange Input – Hollow Bore Output series stainless steel right angle worm gear reducers are stocked as finished goods with hollow output bore sizes which range from 1” to 2-3/16” with available center distances which range from 1.75 to 3.25 inches. All motor insight flanges are NEMA C-face quill style designs and each unit is sold pre-filled with EP food grade lubricant. STAINLESS bushing kits can be purchased separately to permit for a lot more mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished areas and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill input with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency gear tooth configuration
RoHS plastic-type covers supplied to fill up unused mounting slots
0-ring provided upon input flange to avoid moisture intrusion
Pre-filled with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear Stainless Steel gear reducers offer excellent corrosion safety. They are rust evidence and able to withstand the harshest circumstances. The stainless housing, cover and exterior hardware offer an exceptionally long life.
Center distances from 1.33” through 3.250”.
6 sizes available with rankings to 17 HP.
Obtainable in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with premium Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP double lip seals provide prolonged existence through increased resistance to temperature, abrasion and chemicals.
O-ring on encounter of input flange offers a positive seal against moisture intrusion.
303 stainless steel output shaft.
Worms are cut, heat-treated, floor and polished to supply efficient, quiet operation.
All units are 100% operate and leak tested at the factory to insure that you receive the best quality product.
Ultimate application flexibility with all-angle installation provisions, the widest selection of accessory bases and flanges and the largest selection of stock reducer styles.
Mounting sizes are interchangeable with many industry standard reducers.
EP Stainless Steel
Right Angle / Weighty Washdown Duty Stainless Steel Speed Reducer
This Stainless Steel reducer is made for DURABLE Washdown applications and is resistant to many forms of wear. This is what you wish to use for severe environmental conditions.
STAINLESS STEEL WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming increasingly difficult to really get your machine to meet the HACCP and EHEDG regulations, while your customers vulue this more and more. The stainless worm gearbox drive system Ever-Power allows you to stay affordable but fulfill tcustomer demants.
The Ever-Power stainless worm gearbox types are created to meet the guidelines. As a result, they are resistant to a thorough cleaning regime, is made of hygienic components and so are also dead places, and horizontal surfaces whenever you can, avoided. Of program, the material of these products is stainless.
Output torques of 40Nm up to 160Nm.
Output shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, meals grade seals and hygienic design.
Material worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), materials hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS STEEL WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Created for heavy-duty washdown
◦ Rust free casing, flange, and shafts are perfect for food industry
◦ Ideal for tough environments and corrosive applications
◦ Internal bladder adjusts to temperature and pressure – No need for a surface breather
◦ Heat-treated metal worm shaft w/ ground thread
◦ Aluminium bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ Top quality double lip oil seals
◦ Input flange O-ring repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Compatible with 56C, 145TC and 182/4TC Motor Inputs
◦ One year limited warranty
Ever-Power Stainless Steel S Series right-angle worm reducer is perfect for harsh washdown conditions in food processing or other applications with high temperature/high pressure sprays. The S Series comes standard given synthetic oil for life time lubrication and is comprised of a stainless steel housing that is created for safety in washdown applications, also designed for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power provides a self-produced stainless gearbox selection of top quality. The series was developed specifically for the food industry and various other industries where there are consistently stringent requirements for the level of resistance of the material and the easy-to-clean design.
The gearboxes are made of a smooth stainless gear housing, they are life lubricated and will of course be supplied with oil approved for the food industry. Essential oil seals are standard made of nitrile rubber.
To reduce the risk of bacterial growth, the design is characterised by smooth machined surfaces without unnecessary flanges, recesses and installation holes. It is also possible to purchase the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other adjustments are performed on request including such as stainless spindle gears.
In cases where you want a complete hygienic gear engine, we will offer the EP-gearboxes fitted with stainless AC or servo motor.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it really is IP66. This means that the products can be cleaned with drinking water under great pressure from all directions. To accomplish a standard protection of IP66 by assembly of gearboxes and engine, you must make use of a gasket of nitrile rubber for the joint. This means that the gear motors are ideal for free mounting without a traditional stainless safety cover in areas where hygiene requirements are highest. Hidden sources of pollution can thereby be avoided.
The gearboxes are as standard given a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Item selection brochures available below:
Full Integral Horsepower Item Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Additional flange and shaft inserts available and will be requested during product selection. To purchase, please get in touch with Bison at 1.800.ATBISON (282.4766) and ask to speak to an Automation Professional. Online selection and buying coming soon!
Stainless Steel Solutions
Effective, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless precision movement gearboxes are designed for sterile manufacturing conditions. The product’s smooth surface area and curved contour allows for easy cleaning and bacteria-free surfaces, perfect for food digesting and pharmaceutical applications. The product is designed and rated to IP69k providing maximum security against contaminant ingress and also leak free operation.
Catalogued models of Ever-Power Gear’s popular stainless steel 700 Series acceleration reducers are now available with standard 2-day delivery. Procedure improvements have yielded the industry’s best standard business lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the initial “domed crown” stainless steel reducers, are made for maximum corrosion level of resistance and superior overall performance in high-pressure food digesting and packaging washdown applications.
A convenient after hours/holiday hotline can be designed for emergency orders. Catalogued SS700 Series versions are stocked at local and regional distribution centers to ensure fast delivery.
All SS700 models are NSF Accredited and also have many maintenance-friendly features including electropolished exterior finish, sealed engine flange, and covered hardware. To prevent miniscule niches that can host microbial contamination, the nameplate has been laser marked to supply a smooth uninterrupted surface area. A large internal oil reservoir, filled with H1 food-quality lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for a wide range of operating temps and extended service life.